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Engine
4D65
Workshop manual
Mitsubishi 4D65 Series Workshop Manual
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Workshop manual
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Contents
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Table of Contents
Contents
Engine Sectional View
Lubrication System Diagram
Specifications
Special Tools
Drive Belt and Timing Belt Removal and Installation
Removal of Injection Pump Sprocket
Removal of Flange Nut
Removal of Timing Belt "B"
Timing Belts Inspection
Installation of Spacer
Installation of Timing Belt "B"
Installation of Flange and Crankshaft Sprocket
Installation of Flange Nut
Installation of Timing Belt Tensioner
Installation of Timing Belt
Adjustment of Drive Belt Tension
Intake and Exhaust Manifolds Removal and Installation
Turbocharger Disassembly and Reassembly
Removal of Turbine Housing
Removal of Snap Ring
Removal of Turbine Wheel Assembly
Turbine Housing Inspection
Compressor Cover Inspection
Turbine Wheel Assembly Inspection
Installation of O-Ring
Installation of Turbine Wheel Assembly
Installation of Snap Ring
Water Pump, Thermostat, Hose and Pipe Removal and Installation
Rocker Arm, Rocker Shaft and Camshaft Removal and Installation
Camshaft Inspection
Rocker Arm Shaft Check
Camshaft Bearing Cap Installation
Rocker Shaft Spring Installation
Installation of Semi-Circular Packing
Valve Clearance Adjustment
Cylinder Head, Valves and Valve Spring Removal and Installation
Cylinder Head Check
Valve Check
Valve Spring Check
Valve Seat Preconditioning Procedure
Valve Seat Replacement
Valve Guide Check
Valve Seat Check
Valve Guide Replacement
Installation of Valve Stem Seal
Valve Spring Installation
Cylinder Head Bolt Installation
Front Case, Silent Shaft and Oil Pan Removal and Installation
Front Case, Silent Shaft and Oil Pan Disassembly and Reassembly
Oil Pan Removal
Plug Removal
Flange Bolt Removal
Silent Shaft Front Bearings Removal
Right/Left Silent Shaft Rear Bearing Removal
Front Case Check
Silent Shaft Check
Oil Jet, Check Valve Check
Oil Cooler Bypass Valve Check
Oil Pressure Switch Check
Oil Filter Bracket Check
Oil Pump Check
Oil Seal Check
Installation of Silent Shaft Oil Seal
Crankshaft Front Ol Seal Installation
Oil Pump Driven Gear/Oil Pump Drive Gear Installation
Oil Jet Installation
Left Silent Shaft Rear Bearing Installation
Installation of Silent Shaft Rear Bearing Right
Silent Shaft Front Bearing Installation
Front Case Installation
Installation of Flange Bolt
Oil Pan Installation
Oil Filter Installation
Piston and Connecting Rod Removal and Installation
Removal of Connecting Rod Cap
Piston Ring Inspection
Connecting Rod Bearing
Connecting Rod Bushing Replacement
Installation of Piston Pin/Piston/Connecting Rod
Installation of Piston Ring No. 1 /No. 2 / Oil Ring
Installation of Piston and Connecting Rod Assembly
Connecting Rod Cap Installation
Crankshaft, Flywheel and Drive Plate Removal and Installation
Crankshaft Inspection
Crankshaft Oil Clearance (Plastic Gauge Method)
Flywheel Check
Crankshaft Bearings Installation
Bearing Cap Installation
Oil Seal Installation
Oil Separator
Cylinder Block Removal and Installation
Cylinder Block Inspection
Boring Cylinder Inspection
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Engine Sectional View
2
Specifications
3
Drive Belt and Timing Belt Removal and Installation
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