Related Manuals for Thermador PDR366
Summary of Contents for Thermador PDR366
- Page 1 SERVICE MANUAL ® THERMADOR PROFESSIONAL RANGES Model PDR366 with High Shelf PRS36HS Dual Fuel Model PDR36 FOR RESIDENTIAL USE ONLY ® 5040008372A January, 2003...
- Page 2 THERMADOR PROFESSIONAL RANGES: MODEL PDR 36 THIS MANUAL IS DESIGNED TO BE USED ONLY BY QUALIFIED SERVICE PERSONNEL. THERMADOR RECOMMENDS THAT CUSTOMERS DO NOT SER- VICE THEIR OWN UNITS, DUE TO THE COMPLEX- ITY AND THE RISK OF HIGH-VOLTAGE ELECTRI- CAL SHOCK.
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Page 3: Table Of Contents
Serial Number/Data Sticker Locations ......................4 Model And Parts Identification ........................5 Symbols You Will See In The Manual ......................6 Important Safety Information .......................... 6 Thermador Warranty ............................7 Installation ................................8 Important Installation Information ......................... 8 Ventilation Requirements ..........................10 Cabinet Preparation ............................ -
Page 4: General
GENERAL SERIAL NUMBER/DATA STICKER LOCATIONS Toe Panel WARNING The PDR Dual-Fuel models have the Serial ELECTRICAL SHOCK HAZARD Number/Data Sticker located on the vertical Be sure to turn off the electrical supply to panel to the left of the electrical components. the range before removing the toe panel;... -
Page 5: Model And Parts Identification
MODEL AND PARTS IDENTIFICATION Key for PDR Models 1. 22″ High Shelf Backguard, 12″ Low Back, or Island Trim (Backguard ordered separately) 2. Burner Grates & Burners ® 3. Control Knobs, ExtraLow Burners (2) 4. Control Knobs, Standard Burners (4) 5. -
Page 6: Symbols You Will See In The Manual
Follow the gas supplier’s instructions. or any other appliance. • If you cannot reach your gas supplier, call the fire department. THERMADOR ASSUMES NO RESPONSIBILITY FOR ANY REPAIRS MADE ON OUR PRODUCTS BY ANYONE OTHER THAN AUTHORIZED THERMADOR SERVICE TECHNICIANS. Page 6... -
Page 7: Thermador Warranty
® THERMADOR WARRANTY Thermador will pay for: Thermador will not pay for: Length of Warranty All repair labor and replacement 1. Service by an unauthorized FULL ONE YEAR parts found to be defective due to agency. Damage or repairs by For one year from date of installa- materials and workmanship. -
Page 8: Installation
12 inch horizontal clearance between combustible materials and the • Do not touch any electrical switch; do not back edge of the cooktop. The Thermador use any phone in your building. Low Back backguard must be ordered sepa- •... - Page 9 This appliance has been tested in accordance National Fuel Gas Code ANSI Z223.1 Current with ANSI Z21.1 2000, Standard for House- Issue and National Electrical Code ANSI/ hold Cooking Appliances (USA) and in accor- NFPA 70-Current Issue. In Canada, installa- dance with CAN 1.1-M81 Domestic Gas Ranges tion must be in accordance with the CAN 1 - (Canadian).
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Page 10: Ventilation Requirements
Downdraft ventilation should not be used. tioned household air when maximum ventila- The table below indicates the Thermador hoods, tion is not required. Normally, the maximum by model number, that are recommended for blower speed is only required when using the use with all ranges. -
Page 11: Cabinet Preparation
2. The 30″ and 36″ ranges may be recessed cooking surface, a Thermador Low Back or into the cabinets beyond the edge of the High Shelf backguard must be installed front face of the oven (see Figures 1A &... - Page 12 GAS & ELECTRICAL SUPPLY ZONES Figure 2A Model PDR36 A=7″, B=9″ Figure 2B Page 12...
- Page 13 ELECTRICAL SUPPLY— receptacle or junction box cover/conduit con- nector should protrude no more than 2-1/4 DUAL FUEL RANGES inches from the rear wall (see Figure 2C ). Installation of Dual Fuel ranges must be This is especially critical if the junction box in planned so that the rough-in of the junction the wall will be directly behind the junction box for the receptacle or conduit connection...
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Page 14: Unpacking, Moving, & Placing The Range
UNPACKING, MOVING, & PLACING THE RANGE Remove the outer carton and packing material CAUTION from the shipping base. Remove the front kick panel (see Figure 3) by removing two (2) screws Proper equipment and adequate manpower at the top and pulling forward. The dual fuel must be used in moving the range to avoid ranges are held to the skid by four (4) bolts. - Page 15 Due to the weight, a dolly with soft wheels INTO POSITION. The anti-tip device must be should be used to move this unit. The weight installed, gas and electric connections should must be supported uniformly across the bot- be made, and the backguard installed before tom (see Figure 5).
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Page 16: Installing The Anti-Tip Device
INSTALLING THE ANTI-TIP DEVICE (MODELS PDR30 & PDR36 DUAL FUEL RANGES) Prepare holes at fastener locations as identi- Part No. Qty. Description fied below: 415078 Screw, Phillips, #10 x 1/2″ 487310 Anti-Tip Bracket, Floor-Mounted • For walls, wall studs, or floors com- posed of solid wood or metal, drill 1/8″... -
Page 17: Gas Requirements & Hookup
Thermador (800-735-4328). The PROPANE GAS REQUIREMENTS field conversion kit for all Professional Dual Inlet Connection: 3/4″ N.P.T. (Minimum 3/4″ Fuel (PDR series) ranges is Thermador Model diameter flex line) CTLPKIT. Supply Pressure: 11″ to 14″ water column. For installation of the appliance at high alti- (27.4 mb to 37 mb) - Page 18 ® HOOKUP Always use pipe dope or Teflon tape on the pipe threads, and be careful not to apply exces- A manual gas shutoff valve must be installed sive pressure when tightening the fittings. external to the appliance, in an accessible loca- Turn on the gas and check the supply line tion from the front, for the purpose of shutting connections for leaks using a soap solution.
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Page 19: Electrical Requirements, Connection, & Grounding
ELECTRICAL REQUIREMENTS, CONNECTION, & GROUNDING Prior to servicing appliance, always discon- Dual Fuel range model PDR36 can be con- nect appliance electrical supply cord, if so nected or hard-wired to the power supply. equipped, from wall receptacle. If appliance is hard-wired to power supply, disconnect power to unit by turning off the proper circuit breaker or disconnecting the proper fuse. - Page 20 Dual Fuel models must be connected to the Make the connections to the terminal block power supply utilizing one of the following provided. Secure the ground lead to the junc- methods. For all methods of connection, the tion box with the screw previously used to length of the cord or conduit/wiring must secure the ground strap (refer to Figure 9 on allow the unit to be slid completely out of the...
- Page 21 A 3- or 4-conductor supply may be connected to the terminal block. 3-Wire Lead Connection 1. Remove upper nuts only from the terminal block studs. Do not remove nuts which secure range internal wiring leads. 2. Secure the neutral, grounded wire of the supply circuit, to the center stud of the terminal block with nut (see Figure 9).
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Page 22: Backguard Installation
BACKGUARD INSTALLATION The backguard must be attached before slid- Figure 12 ing the range into the final installed position. A Low Back or High Shelf backguard must be installed when there is less than a 12″ clearance between combustibles and the back of the range above the cooking surface (see Figure 1A on Page 11). -
Page 23: Door Installation
DOOR INSTALLATION CAUTION Figure 13 The door is heavy and requires two people to handle it properly. Refer to Figures 13 and 14 and Photos C - E. 1. Insert the door hinge into the hinge pocket in the front frame. When the door is prop- erly installed, the bottom edge will be par- allel to the front of the range and the hinge will click into position and support the... -
Page 24: Tests And Adjustments
TESTS AND ADJUSTMENTS The sealed top burner flames should be ap- CAUTION proximately 1″ to 1-1/4″ high. The griddle and grill flames should be as shown in Figure 15). Burner adjustments must be made by a qualified technician at the time of installa- NOTE: No air shutter or low flame adjustment tion. -
Page 25: Cooktop Section
L.P. to natural gas is: CTLPKIT. and right side. There is no griddle or grille on The cooktop section of the PDR366 unit is comprised of the following parts: 8 Flexible gas lines... -
Page 26: Burner Components
BURNER COMPONENTS Grate Burner Cap Venturi Igniter Burner Base Jet Holder Flexible Tubing Solenoid Page 26... -
Page 27: Control Panel Components
CONTROL PANEL COMPONENTS Potentiometer Valve Manifold Indicator Light Spark Switch Valve Bezel Knob Page 27... -
Page 28: Burner Box Components
BURNER BOX COMPONENTS Simmer Controller Spark Module Main Supply Manifold Page 28... -
Page 29: Feature Operation Gas Flow
FEATURE OPERATION GAS FLOW NON-SEQUENCED 15,000 B.T.U. Valve Supply Manifold STAR BURNERS The valve supply manifold provides gas to two control valves mounted on the manifold. Gas flows from supply, through pressure regu- There is one supply manifold for each two lator to main manifold;... - Page 30 Electrical Parts Electronic Parts Spark Switch Spark Module The spark switch is a normally-open switch. It The spark module is a six channel spark mod- is mounted on the gas valve. As you turn the ule (6-point reigniter). The spark module pro- gas valve to “on,”...
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Page 31: Oven Section
OVEN SECTION OVEN COMPONENTS The oven section of the PDR366 range has one oven with the following modes: Bake Convection Bake Broil Self-Clean The oven section of the PDR366 unit is com- prised of the following parts: 1 Selector switch... -
Page 32: Top Components
TOP COMPONENTS Door Latch Cooling Fan INTERIOR COMPONENTS Electric Oven 10. Oven Interior Lights 11. Broil Element 13. Rack Guides 14. Oven Rack (3 Included) 15. Bake Element 16. Convection Fan Covers 17. Heat Shields (2) Page 36... -
Page 33: Rear Components
REAR COMPONENTS Broil Element Halogen Lights Light Transformer Convection Motor High Temp Cutout Bake Element High Temp Cutout Electronic Control Board Convection Element Page 37... -
Page 34: Component Description
COMPONENT DESCRIPTION Electronic Range Control Oven Selector Switch The Emerson Appliance Control (ERC) is a The oven rotary selector switch has six posi- microprocessor-based relay board. What this tions. The switch has seven connector tabs. means is that it has logic. The ERC uses signal These tabs send current to specific compo- voltage to detect switch function. - Page 35 Plunger (Door) Switches High Temperature Cutout This is a double-pole, double-throw switch The high temperature cutout is a single-pole, activated by physical door movement. single-throw, normally-closed thermal disk. It will open when the surface temperature reaches Latch Assembly 350 degrees. It is manually resettable. The latch assembly is a 120 VAC motor-driven Convection Motor Assembly latch assembly.
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Page 36: Diagnostics
DIAGNOSTICS PDR366 OVEN TIME CHARTS Bake Mode: The following chart indicates how many sec- - Cooling fans run. onds the elements are on during a 60 second - Convection motor runs. cycle in a specific mode. - Oven, and heating lights turn on. - Page 37 ERROR CODES HOW TO INTERPRET CODES The control continuously monitors system pa- When a fault occurs, the control will flash the rameters for control and oven failures and blue oven, and heating lights sequentially to reports a fault code when a system problem is indicate the fault.
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Page 38: Wiring Diagrams
WIRING DIAGRAMS PDR366 RANGE REV. B Page 42... - Page 39 PDR366 COOKTOP REV. B Page 43...
- Page 40 — NOTES — Page 44...
- Page 41 Page 45...
- Page 42 ® 5551 McFadden Avenue, Huntington Beach, CA 92649 • 800/735-4328 ECO 91968 • 5040008372A • © 2003 BSH Home Appliances Inc. • Litho U.S.A. 1/03...