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Yamaha Manuals
Offroad Vehicle
BANSHEE YFZ350
Service manual
Yamaha YFZ350 Service Manual
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:
Owner's manual
(140 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
How to Use this Manual
Illustrated Symbols
Contents
Machine Identification
Model Label
Specifications
Cable Routing
Periodic Maintenance/Lubrication Intervals Table
Electrical System
Ignition System - Circuit Diagram
Engine Revolution Limiter System
Ignition System Troubleshooting
Yamaha YFZ350B - Supplementary Service Manual
To Use this Manual
Supplementary Service Manual: Contents
General Information
Vehicle Identification Number
Engine Serial Number
General Specifications
Maintenance Specifications
Tightening Torque
Chassis
Front Shock Absorber and Front Arms
Front Shock Absorber and Front Arms: Removal of Parts
Free Play Inspection
Front Arms Inspection
Front Arms and Shock Absorber Installation
Machine Identification, Vehicle Identification Number
Special Tools for Chassis Service
Specifications Table
Maintenance Specifications - Engine
Maintenance Specifications - Chassis
Tightening Torques
Periodic Inspection and Adjustment - Chassis
Front Brake Inspection
Front Brake Pad Inspection
Front and Rear Shock Absorber Adjustment
Spring Preload Adjustment Steps
Rebound Damping Force Adjustment Steps
Compressinon Damping Force Adjustment Steps
Front Brake Caliper and Brake Disc
Caliper Removal
Caliper Disassembly
Caliper Installation
Rear Axle Installation
Identification
Gaskets, Oil Seals and O-Rings
Lock Washers/Plates and Cotter Pins
Bearings and Oil Seals
Circlips
Special Tools for Tune-Up
Tools for Engine Service
Tools for Chassis Service
Tools for Electrical Components
Maintenance Intervals
Engine
Carburetor Synchronization
Throttle Cable Adjustment Steps
Idle Speed Adjustment
Idle Speed Adjustment Steps
Throttle Lever Adjustment
Speed Limiter Adjustment
Speed Limiter Length Adjustment Steps
Fuel Line Inspection
Air Filter Cleaning
Exhaust System Inspection
Transmission Oil Level Inspection
Transmission Oil Replacement
Radiator Hose Inspection
Coolant Level Inspection
Recommended Coolant
Coolant Replacement
Handling Notes of Coolant
Clutch Adjustment
Clutch Lever Free Play Adjustment
Mechanism Adjustment
Fuel Cock Cleaning
Front Brake Lever Adjustment
Rear Brake Pedal Adjustment
Brake Pads Inspection
Front Brake Pads
Rear Brake Pads
Parking Brake Adjustment
Parking Brake Adjustment Steps
Drive Chain Slack Adjustment
Drive Chain Slack Adjustment Steps
Drive Chain Lubrication
Drive Chain and Sprockets Inspection
Chain Tensioner and Chain Guide Inspection
Steering System Inspection
Cable Inspection and Lubrication
Front Shock Absorber Preload
Rear Shock Absorber
Spring Preload Adjustment
Rebound Damping Force Adjustment
Compression Damping Force Adjustment Steps
Levers, Pedal, Etc. Lubrication
Front Arms and Rear Arm Pivots Lubrication
Tires Check
Tire Characteristics
Tire Pressure
Tires: Maximum Loading Limits
Wheels Check
Electrical Parts
Ignition Timing Check
Spark Plug Inspection
Headlight Bulb Replacement
Headlight Beam Adjustment
Engine Overhaul
Engine Removal
Preparation for Engine Removal
Front Fender
Rear Fender
Fuel Tank
Exhaust Pipe and Silencer
Carburetor Removal
Change Pedal
CDI Magneto
Drive Chain
Tension Rod
Cables
To Remove Engine
Engine Disassembly
Cylinder Head Removal
Reed Valve Assembly
Radiator Hose Removal
Cylinder
Piston Pin and Piston
Kick Crank
Crankcase Cover (Right)
Clutch and Primary Drive Gear
Kick Axle
Change Shaft
Stator Assembly
Cam Stopper Plate
Bearing Stopper Plate
Crankcase
Push Lever
Shifter
Crankshaft Removal
Inspection and Repair
Cylinder Head Inspection and Repair
Cylinder Inspection and Repair
Piston, Piston Ring and Piston Pin Inspection and Repair
Piston Inspection and Repair
Piston Ring Inspection and Repair
Piston Ring Oversize
Piston Pin Inspection and Repair
Joint Pipe Inspection and Repair
Clutch Inspection and Repair
Friction Plates Inspection
Push Lod Inspection
Clutch Housing Inspection
Clutch Boss and Pressure Plate Inspection
Primary Drive Gear Inspection
Kick Starter Inspection
Shifter Inspection
Transmission Inspection and Repair
Shift Fork Inspection
Shift Cam Inspectoin
Main and Drive Axles Inspection
Crankshaft Inspection
Bearings and Oil Seals Inspection
Circlips and Washers Inspection
Crankcase Inspection
Engine Assembly and Adjustment
Crankshaft Installation
Crankshaft/Piston Explosion View
Shifter Installation
Shifter Exploded View
Transmission Installation
Transmission Exploded View
Crankcase Installation
Change Shaft Installation
Change Lever Position Adjustment Steps
Kick Axle Installation
Clutch and Primary Drive Gear Installation
Clutch/Push Lever/Primary Drive Gear Exploded View
Crankcase Cover (Right) Installation
Kick Crank Installation
Piston Pin and Piston Installation
Cylinder Installation
Radiator Hose Installation
Reed Valve Assembly Installation
Cylinder Head Installation
Cylinder/Cylinder Head Exploded View
CDI Magneto Installation
Remounting Engine
Cooling System
Radiator Exploded View
Radiator Removal
Radiator Inspection
Radiator Installation
Water Pump Removal
Water Pump Inspection
Water Pump Installation
Carburetion
Carburetor Exploded View
Carburetor Specifications
Carburetor Sectional View
Carburetor Disassembly
Carburetor Inspection
Carburetor Assembly
Float Height Measurement and Adjustment Steps
Carburetor Installation
Carburetor Adjustment
Fuel Level Measurement and Adjustment Steps
Carburetor Setting Change
Reed Valve Removal
Reed Valve Disassembly
Reed Valve Inspection
Assembling the Reed Valve
Reed Valve Installation
Chassis - Contents
Front Wheel Exploded View
Front Wheel Removal
Front Wheel Hub Removal
Front Wheel Inspection
Rear Wheel and Rear Axle Exploded View
Rear Wheel Removal
Rear Wheel Hub Removal
Rear Wheel Axle Removal
Wheel Hub Removal
Rear Wheel Inspection
Rear Wheel Installation
Wheel Hub Installation
To Install the Rear Axle
Ring Nuts Tightening Steps
Rear Wheel Hub Installation
To Install the Rear Wheel
Front Brake
Front Brake Caliper and Brake Disc Exploded View
Front Brake Hose and Master Cylinder Exploded View
Front Brake Pad Replacement
Front Brake Caliper Removal
Front Brake Caliper Disassembly
Caliper Inspection
Front Brake Caliper Installation
Master Cylinder Disassembly
Master Cylinder Removal
Master Cylinder Inspection
Master Cylinder Installation
Front Brake Disc
Front Brake Air Bleeding
Rear Brake Exploded View
Rear Brake Pad Replacement
Rear Brake Caliper Disassembly
Rear Brake Caliper Removal
Rear Brake Caliper Piston Removal Steps
Rear Brake Caliper Inspection
Rear Brake Caliper Installation
Rear Brake Master Cylnder Disassembly
Rear Brake Master Cylinder Removal
Rear Brake Master Cylinder Inspection
Rear Brake Master Cylinder Installation
Rear Brake Disc Inspection
Rear Brake Air Bleeding
Steering System Exploded View
Steering System Removal
Steering System: Inspection
Steering System Installation
Steering Knuckles and Tie-Rod Ends Removal
Steering Knuckles and Tie-Rod Ends Inspection
Steering Knuckles and Tie-Rod Ends Installation
Tie-Rod Assembly Length Adjustment Steps
Toe-In Adjustment
Front Shock Absorber and Front Arms Exploded View
Front Shock Absorber and Front Arms Removal
Front Shock Absorber and Front Arms: Free Play Inspection
Front Shock Absorber Inspection
Inspection of the Front Arms
Installation of the Front Arms and Shock Absorber
Rear Shock Absorber and Swingarms Exploded View
Rebound Damping
Compression Damping
Spring Preload (Installed Length)
Rear Shock Absorber and Swingarms: Handling Notes
Rear Shock Absorber and Swingarms: Notes on Disposal
Rear Shock Absorber Removal
Swingarm Removal
Rear Shock Absorber and Swingarms: Free Play Inspection
Rear Shock Absorber Inspection
Swingarm Inspection
Drive Chain Inspection
Swingarm Linkage Inspection
Rear Shock Absorber and Swingarms Installation
Electrical
Circuit Diagram
Electrical Parts Diagram
Electrical Components Diagram
Electrical Components Specifications
Ignition System: Circuit Diagram
Ignition System Parts Diagram
Throttle Override System (T.O.R.S.)
Ignition System: Troubleshooting
If Ignition System Become Inoperative (no Spark or Intermittent Spark)
Ignition System: Troubleshooting 2
Switches Test
Lighting System Circuit Diagram
Lighting System Components Diagram
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Owner's Manual
Table of
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Table of Contents
Troubleshooting
Ignition system troubleshooting
19
Ignition system: troubleshooting
241
Ignition system: troubleshooting 2
245
Lighting system troubleshooting
250
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